TNT Product Management
EXECUTIVE SUMMARY
The Defence Factory was facing a particularly disagreeable situation wherein the low quality of TNT explosive led to complications and adversely affected the supply chain and distribution. The critical nature of the organisation and the turn around time being critical and of significance ,it was identified that to maintain the pH value of in TNT manufacturing process while being done manually, led to various errors and adversely affected the quality of the product.
There was an urgent need to devise a system that identified and control the pH value in a manner with continuous monitoring to crucial and exacting standards.
CHALLENGE ASSESSMENT
Understanding the nature of operations and the sequencing of manufacturing of TNT it was crucial to assess the points for measuring the pH value with respect to temperature and propose potential solutions.
The team consolidated a strategy, identifying the optimal position to measure pH value of TNT and feed the acidic solution to
maintain the pH value. Suitable pH sensors and Temp and level sensors were used. Major challenge to this system is.
1. Minimise the process lag and feed only the material required to maintain the pH.
2. Continuous Level of acidic material tank is to be observed.
3. Controlling the RPM and flow of acidic material in controlled manner.
IMPACT STATEMENT
Ceryletech is glad to have implemented a solution that dovetails into manufacturing process of TNT solution. Implementing this closed loop system system, has resulted in satisfactory accuracy in process. Production data also can be stored and traces back to batches for a more analytical solution that is ‘Business ready’, poised and compact in turns of scalability and report generation.
Solution
Motor Pump, PID, pH transmitter based closed loop system is proposed to client. Flame proof panel is contains all the instruments required to monitor and control the process. Software’s outputs was integrated to their server for centralised data monitoring.
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